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Maintenance method of ultrasonic welding machine

TIEM:2020-08-01

Ultrasonic welding machine maintenance methods and matters needing attention

Ultrasonic welding machine in the use of the time there are maintenance methods and precautions, only in order to better extend the life of ultrasonic welding machine. We look at the specific maintenance methods and matters needing attention.


Maintenance method:

1, ultrasonic welding head, bottom die and the work often keep clean.

2, regular inspection (usually a Monday) cable connection is loose.

3, regular cleaning air filter, should use detergent or water, do not use volatile solvents.

4, mechanical cleaning regularly, but can not be used for liquid cleaning, the top of the vibration box do not weigh or place the fluid.

5, the work place to keep the air flow, the temperature can not be too high (below 40 degrees Celsius).

6, lifting groove, screw and so on, and maintain a clean grease, and keep clean.

7, when handling machinery, the vibration box should be separated from the body (apart from the cable outlet), handling need to be careful not to hit.

8, is not used for a long time, please wipe the appearance of the machine, maintenance and oiling, cover and on machine attached to the envelope, placed in dry and ventilated place.

9, every month should open the control box cover, with clean without water air gun, remove the dust inside the box, in order to keep the part of the good cooling and ventilation.


Use matters needing attention:


1, ultrasonic machine directly using 220V city power, it should be properly grounded before the power of the body, the grounding resistance should be less than 4 ohm.

2, the city electric voltage change is greater than 10%, should be installed to the local AC voltage regulator, to ensure efficient and safe operation of ultrasonic welding machine.

3, after power, do not put the hand on the bottom of the welding die, to avoid the high frequency vibration and high pressure damage.

4, the ultrasonic generator, and shall not make contact to die on welding welding mold, jig and table, to avoid mechanical damage.

5, ultrasonic welding before you do first sonic detection, especially its replacement welding mode, the operation should not be neglected.

6, welding hold should be professional design, processing, adjustment, otherwise it will damage the welding machine ultrasonic energy conversion system.

7, the ultrasonic welding machine of gas moving system for plastic products, the applied of the outdoor air source pressure requirements should not be greater than 0.5MPa, otherwise it will caused by blasting or cause burning machine.

8, ultrasonic welding frequency drops produce audible noise, the proposed long-term operator should wear ear protectors



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